The XTREME HDPE Composite Mat System is extremely durable matting system used as ground protection mats, road mats, construction mats, heavy equipment mats, rig mats and crane mats in the heavy duty industrial industries.
In comparison to other similar matting on the market, the main difference with our XTREME mat is how we can manufacture it into a single piece solid core HDPE structure. With our technology we produce the lightest and strongest mat made.
We are the only manufacturer in the Industry to produce a Solid Core HDPE Composite Mat. This solid core design provides unmatched durability and strength which has a memory to bounce back to the original state once heavily traversed on or layed on uneven surfaces. Unlike open core designed mats, our mats' surface cannot be breached that will not allow fluid or other environmental contaminants to invade the core which could potentially spread unwanted contaminants from site to site.
In comparison of the Xtreme mats' usable surface area of 8.46m2/91.13ft2 vs it's weight overall lifting weight to other matting, our XTREME Mat is by far the lightest heavy duty mat on the market. It Weighs in at 385kgs/850lbs per mat or 0.022 kg/m2 / 0.105 lb/ft2 of weight per usable area. This lightweight design makes for not only easy onsite mobility but you can load an average of 50 (USA) / 80(Canada) mats per truck load which will significantly save you time and money in mobility logistics cost.
Our XTREME mat has by far the strongest operational specifications in comparison to others. We have safely tested our mat to have a compressional strength up to 828 PSI / 58 kg/cm2 / 582 ton/m2 which which is roughly 28% stronger than any other competitive mat on the market. With this extreme strength you will be able to trust using our matting in most heavy industrial applications.
The XTREME HDPE Composite Mat is designed with the most advanced features to provide the specifications to meet the needs of creating a temporary portable structure for supporting heavy industrial equipment.
With our proprietary manufacturing technique, we are able to produce a solid HDPE filled internal core, which provides unbelievable core compression strength plus the ability to prevent any absorption of foreign contaminants which will prevent any cross contamination once the mats are re-mobilized from site to site.
Due to our proprietary solid core HDPE structure the XTREME mat has the highest load bearing capacity of is kind in the market place. Other competitor mats limits are only set to 600 PSI / 42 kg/cm2 our mat has a compressional strength tested and rated to 828 PSI / 56 kg/cm2 / 582 ton/m2.
Weighing in at 385kgs / 850lbs, our XTREME mat is the lightest heavy duty HDPE mat on the market. Not only does this lightweight mat make for easy onsite mobility but you can load an average of 50 (USA) / 80(Canada) mats per truck. Due to the lightweight specifications of our mat, it will significantly save you time and money.
Our patented bolt connection assembly is designed to be self cleaning which allows you to secure the connection without any hassle, extra tools and ease in snow, ice and muddy conditions. Plus, the connections between the mats connections extremely strong and flush, which make the top surface hazardous free.
Our XTREME mats can be installed onsite in a variety of configurations to adapt to site conditions and layout requirements. Our mats can either be installed perpendicular or in offset staggered patterns, giving site setup crews many options to perfect the most efficient site layout.
Our XTREME mats have built-in self-aligning tabs that allow for easy guidance when installing the mats. Using 2 alignment installation rods, the mats easily line up to the fastening pockets making the bolt connection installation quick and easy in any environmental condition.
When you encounter very soft or swamp like conditions in the field and need to transport the heavy loads. Creating a modular floating system using our matting system will provide the solution needed. Once the mats are linked together they create a floating surface system that will allow the passage of almost any industrial heavy equipment load.
In some projects there are strict environmental requirements to protect farm land or protected areas from cross contamination of infestuous weeds. Using our XTREME mat you can guarantee the matting will not cause any cross-contamination unlike and wood, steel or other HDPE mats made. The reason is our mat has a solid filled internal core that will not absorb any foreign fluids or trapped organics. Once the mats are cleaned and disinfected from the previous use, they are ready to mobilize to your next project.
The visual surface layer of the mat provides a vibrate safety yellow color to help visualize a safe clean passage while traversing on the surface of the mat. While the surface texture provides a durable grip for both foot and equipment traction to help mitigate any slippage during wet muddy or winter conditions.
The XTREME mats have been tested and used to perform in extreme weather conditions. Under normal operations, the matting can be used in in most regions around the Globe where temperature ranges between (-50 °C / -58 °F) to (60 °C / 140°F).
The XTREME mats are made from high quality virgin HDPE resins. They can be 100% recycled for a refund in many areas that offer plastic recycling.
Each XTREME mat has a unique serial number imbedded into the surface to easy identify for inventory and asset tracking. One special orders, we can customize other types of logos or imprints into the mat surface.
Our XTREME mats are engineered with high quality UV stabilizer additives to the HDPE composition to prevent light-induced degradation of the polymers which are designed to maximize the life cycle of mat.
On average, fatigue test have shown the expected serviceable life span of the XTREME mat will exceed 15 plus years.
Each XTREME Mat contain additives to the HDPE composition increase the electrical conductivity which enable any electric charge to discharge safely and effectivity which will mitigate any potential static buildup.
Our matting system offers additional accessory items available on request. Whether you need replacement installation bolt connectors or parts, transition support ramps or installation tools, we can provide all the necessary equipment and technical support required.
Our patented bolt connection assembly is made from high strength galvanized metal and designed with a coarse thread. This coarse thread is designed to self clean in muddy or icy conditions when screwed into bottom connector by pushing out any lodged debris out of the bottom side of the mat through the connector assembly. Once torqued in place this connection between the adjacent mats remains snug in place during any heavy operations.
We offer an optional transition ramp support piece that can be used to provide additional support underneath the overlap portion of the mat side. By supporting the underside of the mat overlap it improves the bearing capacity of the mat edge to the ground surface so heavy loads can travel in any direction on or off the matting surface. The supports are made from the same material as the Xtreme Mat and are 2.040m / 80 inch in the length and weigh 25kg / 55 lbs.
We offer the two types of tools required for the installation process, which are the pry bars and the t-handle wrench assembly. Typically two operators are required during the installation, each using a pry bar to aid in aligning the connection slot pockets of underlap and overlap of adjacent mats together. Once aligned, one of the operators uses the T-handle wrench tool to torque the bolt connector and fasten the mats together.
Our matting is one of the most versatile types of its kind used in some of the most demanding industries such as Powerline & Transmission, Oil & Gas and Construction Ground Protection.
Using our matting for working platforms and access roads for new construction and maintenance projects in the Powerline & Transmission industry, our matting provides as safe and economical solution.
In the Oil & Gas Industry, our matting has proven to be used to provide stable working platforms for supporting heavy equipment on drilling rig sites, building temporary access roads to sites or used as lifting platforms during pipeline construction.
When used for ground protection applications, the rigid core provides massive support over soft ground conditions that are able to support the heaviest loads while protecting the natural state of the ground.
The XTREME mat is fastly becoming the industry's favorite composite mat for those long term projects where heavy traffic and machinery need to cross soft and unstable ground. Made with an HDPE outer shell and a hard foam inner core the Xtreme mat has high buoyancy enabling them to work on soft or bogy ground conditions. Their overlapping joins help spread heavy loads giving safety and stability.
We have been using Xtreme Mats since 2016 and would strongly recommend them if you are looking for an extremely durable HDPE mat. They are as good or better than the leading competitors matting at a way less price plus you can buy directly right from them in Canada and get them trucked to the US with an week.
I initially purchased from the market leader in HDPE mats. In our experience to date we have never yet had a failure in your product but with your other competitor’s mats we have had some, mainly their corners when the operators have not taken sufficient care when placing them. The other big advantage we find with your mats is when we do have to move them between sites is that they fit perfectly on our trailers between the 8ft rails.
Throughout the years, we have had many similar questions from client inquiries. Here is a list of the most common questions and answers, if you need more details answered please contact us directly.
Our XTREME mat is manufactured by a process called rotomolding. We use a proprietary rotomolding technique with some of the largest machines in the Industry. With our unique methods we are able to manufacture large industrial heavy duty HDPE mats with an internal one piece solid plastic core which is why our Xtreme Mat is the strongest HDPE mat manufactured.
Our XTREME mats' Solid Core is unique to the industry. The mat is manufactured into a single piece HDPE solid core internal structure which is very unlike our competition that uses a seamed two piece mat with a honeycomb style core. The massive benefits of having single continuous piece core is it make our mat extremely strong in compared to others, plus if the mat surface is breached, there is no space in the core, that can absorb cross-contamination fluids or debris.
Our XTREME mat is manufactured & shipped from Northeastern Canada from the City of Tracadie-Sheila, New Brunswick. For overseas shipments, the nearest Port from our location is St. John, New Brunswick.
The compressional load of the XTREME mat has been rated to 828 PSI / 56 kg/cm2 / 852 Ton/m2. However, we have actually tested the mat with loads nearly 2 times those limits without any signs of mat failure that only showing minimal surface damage. The reason our mat has such a high compressional strength is due the mats' Solid Core design. The internal structure is filled with HDPE closed cell plastic and has no void spaces making the structure completely homogeneous and extremely strong.
We typically sell directly to the end users, our sales team is located in Western Canada and can be reached by using the contact us form at the bottom of this site.
The XTREME mats are rated to operate within these temperature ranges (-50 °C / -58 °F) to (60 °C / 140°F) with compressional bearing capacities of 56 kg/cm2 / 828 PSI / 582 ton/m2 which is the highest in the industry of comparable matting.
Yes, we have clients using our XTREME mats in their rental fleets for many applications. The mats are typically used as working platforms, temporary access roads and or even as a base layer on drilling rig sites. Like most other comparable composite mats on the market, if used as a base layer under a drilling rig, rigid rig mats are still required in conjunction with our Xtreme mat. Typically the rigid rig mats get placed over top of our matting for added stability to meet their engineering requirements. In this type of application our mats bearing load capacity limits normally exceed the engineered minimum weight requirements due to our solid HDPE core design and technology.
Yes, our XTREME mats are sized to fit safety flat inside a standard shipping container. The mats physical outside dimensions are: Length 4.34m / 14.25ft, Width 2.29m / 7.5ft, Thickness 100mm / 4in. We typically get 40 mats in a standard 40' container or 20 mats in a 20' container.
Yes, the weight bearing capacity of the any part of the mat system including the overlap connection and transitional support pieces have a bearing capacity of strength of 56 kg/cm2 / 828 PSI / 582 ton/m2.
Yes, we offer an optional HDPE welding tool that comes with c/w HDPE spooled material that can seam or patch repair our matting if damaged. This tool requires minimal training and can be used in the field.
Our Xtreme mat is manufactured using 100% virgin HDPE material and can be 99% recycled. Typically on average the valued recovered can range between $300-$500 USD depending on the recycling center rates.
The XTREME HDPE Composite Mat is the lightest mat manufactured in it’s class. This is very important when transporting mats from site to site. Our mats will require less truck loads therefore will lower your operational transport costs.
We can ship 40 mats and accessories into a standard 40' sea container delivered Worldwide.
We can direct ship with 50 mats per truck load from Canada to any location across the lower mainland in the USA.
We can ship 80 mats per load on a Super-B truck across Canada from Tracadie, New Brunswick.
We have XTREME mats in use Worldwide with different applications, under various regional temperature extremes and logistic challenges.
Over the years from our intensive research and development plus real time application usage, the XTREME mat has evolved into one of the strongest and lightest heavy duty industrial HDPE mats on the market.
With years of experience in matting manufacturing, if you need something
specific for your project or any clarity on our matting specifications,
let us know and we are ready to assist you.
